Aluminum Investment Casting Applications

From Complex Geometries to Everyday Production

Nu-Cast produces aluminum investment castings for a wide range of applications, from highly complex, performance-critical components to standard production parts requiring consistent quality and repeatability.

While our work includes demanding aerospace and defense programs, the same process control, tooling discipline, and engineering approach are applied to everyday components across industrial, commercial, and research applications.

The following case studies illustrate how Nu-Cast supports varying levels of complexity, scale, and performance requirements—demonstrating that whether the application is advanced or routine, the objective remains the same: deliver reliable, manufacturable castings aligned with the intended use.

Aluminum Investment Castings Applications

Nu-Cast aluminum investment castings are used in applications where precision, reliability, and performance are non-negotiable. Our castings support components that must perform consistently in critical operating environments. And our industry-leading quality ensures that our aluminum castings always perform as designed.

Image of NASA's Mars Rover

AEROSPACE

Nu-Cast produces precision aluminum investment castings for aerospace and space applications, including flight hardware, avionics chassis, and spacecraft components. Our expertise in lightweight, monolithic structures delivers the accuracy, strength, and reliability aerospace applications demand.

MILITARY

Nu-Cast produces precision aluminum investment castings and prototypes for demanding military applications. Our engineers understand the strict requirements for accuracy, quality, and reliability, delivering mission-critical components designed to perform where consistency and performance matter most.

COMMERCIAL

Nu-Cast produces precision aluminum investment castings for demanding applications on land, in the air, in space, and at the bottom of our oceans. Our extensive quality certifications, engineering expertise, and proven process control help ensure reliable performance in even the most challenging environments.

Looking for a reliable partner for aluminum investment casting?