As a general rule, a 0.03 maximum corner and a 0.06 minimum fillet are recommended. Smaller radii are possible depending on the complexity of the design.
Angular tolerances of +/-1/2 degree are normal.
Flatness and Straightness
When a high degree of flatness and straightness is required, castings must be mechanically straightened; however, proper design can control distortion and minimize straightening functions. Flatness and straightness tolerances are .003 to .005 TIR per linear inch and depend on alloy properties and configurations of part.
The hole tolerances for round, square and D-holes are:
|up to .250″ I.D.||+/-.003
|.250″ to .500″ I.D.||+/-.004
|over .500″ I.D.||+/-.005
NAS 823 visual comparison. Normal-125 Ra Premium-63 Ra
Generally draft allowance can be disregarded .
The general linear tolerances can be held for diameter.
The general section thickness tolerances will prevail.